An industrial manufacturing oven is a huge investment and thus, you have to choose your oven carefully. The first thing you need to do is determine your criteria, as this will help you find the right oven for your facility at the best price point. The second thing you must consider is getting a custom-made oven that is designed to meet your specific needs because let’s face it, standardized industrial ovens won’t always have all the features your business needs. If you want some help in choosing the right custom oven for your needs, here are some tips to point you in the right direction.

 

 

Heat Processing Requirements

The first thing you should add to your list of criteria is the heat processing requirements of your facility. Heat processing is basically a combination of heating and cooling processes that are applied to materials in order to get some desired properties or conditions. Naturally, there are 3 steps of heat processing: heating up to a specific temperature, maintaining that temperature for a set amount of time, and, lastly, cooling down. Make sure that your industrial oven can heat materials to the limit you require. Some ovens will be capable of doing some additional processes like:

 

• Aging: which means aging alloys in order to strengthen them.
• Curing: ovens can increase the temperature of coated materials to cure their coatings.
• Baking: a baking oven can remove the moisture from objects as it heats it up to the required temperature.
• Food Processing: which is baking or curing to remove moisture from food products.
• Annealing: ovens with this property can soften parts of your products by heating and holding it at a certain temperature, then cooling it at a controlled rate. The annealing process is usually done to reduce the hardness of a product and increase ductility.

 

Thus, you will find different types of ovens on the market with different properties. However, all these types of ovens can be customized in order to fit your criteria, so make sure that you talk with your manufacturer first to find the perfect fit for you. Batch ovens, for example, have a wide variety of heat processes, and they’re highly customizable. Continuous conveyor ovens, on the other hand, can be more efficient when it comes to labor and material savings.

Factory Production’s Requirements

The next thing you should take into account is your facility or factory’s production requirements. The oven manufacturers over at https://www.pqovens.com/ explain that you should determine whether or not you need multiple heating or cooling zones, and which parts you need to be automated before making any purchases. You should also consider the required parts per hour. It doesn’t matter which type of oven you get because you can get it customized for your needs. 

 

However, when it comes to automation, conveyor ovens can be more easily automated, which means that you won’t need human intervention. Conveyor ovens also come with a variable frequency drive to allow you to control speed, but if you need an oven that can handle large volumes, customized batch ovens will do the trick for you, thanks to the range of functions they can carry out.

Choose Oven Construction Materials

Choosing the materials used in the design of your future industrial oven is of the utmost importance. For example, you’ll need to think about the type of materials used for both the interior, the exterior, as well as the insulation materials used for the walls, roof, and floor. 

 

Here are a few things that you should consider when choosing insulation:

Insulation

When it comes to insulation material, it is best that you get mineral wool, which can withstand heat up to 1000 °F. In addition to that, this is a highly economical option that also offers soundproofing insulation. If your heating processes require heating over 1000 °F, ceramic fiber modules and boards are going to serve you best.

Metals

The metal material chosen for the interior and exterior of the oven should be both corrosion and heat-resistant. Most manufacturers recommend steel or aluminized steel for that purpose, as it is easier to wield and offers a high degree of protection. In addition to that, aluminized steel could be easily painted, unlike other metals. However, since you’re getting a customized oven, you will have many material options that you can choose from based on your needs, like stainless steel or exotic metals.

 

 

These are the most important aspects you must consider when customizing an industrial oven for your business. Keep in mind that some parts of your oven must be left untampered with to grant you the best results. You should also discuss the minutest details with your manufacturer since this is a big investment that you are about to make.