Preventative maintenance refers to the practice of regularly fixing machines and systems, so no lags or breakdowns occur. Rather than wait for issues to arise, this assures everything works properly every time. Manufacturers and industries should use preventative maintenance if facing hindrances and slow production rates. It will help keep your machines, employees, and control systems working as efficiently as possible. With that said, use this industrial preventative maintenance checklist to see where to begin.
Machines and robotics ensure a consistent production process. Use this checklist to guarantee they’re in working order during every performance hour:
- Clear out debris before and after each shift.
- Inspect and wipe down each machine of excess dirt, debris, or lubrication.
- Inspect and sharpen all tools.
- Replace any damaged or missing tools.
- Check fluid levels and air filters. Replace as needed.
- Calibrate each machine.
For Employees and Facility Management
Additionally, your employees and facility must be in the proper order to prioritize production and safety. Consider these steps when organizing your facility management:
- Make sure everyone is trained in safety and machine operation.
- Never allow untrained individuals to use machines or operate equipment.
- Issue routine educational opportunities to expand workers’ knowledge and skills.
- Keep walkways, exits, and stairways clear of debris.
- Inspect your structural building for signs of damage.
- Inspect utilities—like electrical, plumbing, and networks—periodically to ensure their readiness.
- Make sure fire extinguishers, alarms, and gas detectors work appropriately.
- Check the roof, parking facilities, and other external areas for dangers.
For Control Systems
The final part of this industrial preventative maintenance checklist is for your control system. These catalog data, store wires and other electrical components, and convert direct currents into alternating currents throughout the facility. Use these suggestions to keep your control system working efficiently:
- Review your network security.
- Review and identify any external and internal threats to your data.
- Have employees use password-protected devices and email.
- Keep wires in a controlled location.
- Clean dust and debris from electrical control panels. This includes wires, enclosure, panel, fans/temperature gauges, etc.